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成都ISO9000搬运、贮存控制程序handling, storage control

发布时间:2011-9-25 0:00:00

成都ISO9000搬运、贮存控制程序
Chengdu 成都ISO9000 handling, storage control program
1目的
1 Purpose
规定产品搬运、贮存、包装、防护和交付控制方法,规范其活动,防止产品质量在搬运、贮存、包装、防护和交付过程中损坏或变质,使产品安全的到达交付目的地。
Product handling, storage, packaging regulations, protection and control of the delivery method, regulate their activity, prevent the product quality in the handling, storage, packaging, preservation and delivery of product damage or deterioration, the safe arrival of the destination.
2适用范围
2 scope of application
适用于原材料、辅料、标准件、配套件、外协件、半成品和成品的搬运、贮存、包装、防护和交付的控制。
Suitable for raw materials, accessories, standard parts, accessories, parts, semi-finished products and finished products, storage, handling, packaging and delivery control protection.
3职责
Responsibility 3
3.1生产部和库房负责搬运、贮存、包装、防护控制的归口管理,并负责外协件搬运的控制。生产部负责包装。
3.1 production department and the Treasury is responsible for the handling, storage, packaging, preservation control of centralized management, and is responsible for the association of handling control. Responsible for the production of packaging.
3.2市场部和供应部负责原材料、辅料、标准件、配套件搬运、贮存、包装和防护的控制,负责成品按规定进行搬运、贮存、防护和交付的控制,是交付的归口单位;按合同或顾客要求选择运输方式,将产品交付到目的地;并协调处理使用方复验中出现的问题。
The 3.2 market and supply department responsible for raw materials, accessories, standard parts, matching pieces of handling, storage, packaging and protective control, responsible for product according to the provisions of the handling, storage, preservation and delivery control, is delivered to the unit in charge of; in accordance with the contract or the customer requires the selection of the mode of transport, products will be delivered to the destination; and coordinate the use of Fang Fu examination problems.
3.3技术部负责制定产品搬运、贮存、包装、防护的规范和相关的设计。
3.3 technical department responsible for product handling, storage, packaging, protection standards and related design.
3.4品质部负责产品包装质量的检验,并监督、检查、考核产品的交付工作。
3.4 quality department is responsible for the quality of the product packaging inspection and supervision, inspection, evaluation, product delivery.
3.5各部门及车间负责原材料、标准件、配套件、外协件出库,半成品转库,成品入库搬运的控制。
3.5 departments and workshops responsible for raw materials, standard parts, accessories, parts, semi-finished products to the Treasury, warehousing handling control.
4控制程序
4 control procedures
4.1搬运
Handling the 4.1
4.1.1工具的确定
Determination of 4.1.1 tools
4.1.1.1原材料、辅料、标准件、配套件、外协件入库和出库到车间的搬运,可使用平板车。
4.1.1.1 raw materials, accessories, standard parts, accessories, parts warehouse to plant handling, can use the flat car.
4.1.1.2工序间零部件、半成品转运,必须采用专用货箱。装运数量不能超过规定,做到无损伤搬运。
4.1.1.2 process components, semi-finished goods transport, must use special container. Shipment quantity can not exceed the specified, do no damage handling.
4.1.1.3成品交付可使用汽车、火车装运或空运。当采用火车装运时,应使用集装箱,并按铁路货物运输有关规定执行。任何方式不得损坏产品。
4.1.1.3 delivery of finished products can use a car, train or air shipment. When the train shipment, should use the container, and according to the relevant provisions of the railway freight transport. Any means may damage the product.
4.1.2搬运过程的控制
4.1.2 handling process control
4.1.2.1对容易被划伤、损坏和丢失的产品,必须有可靠的包装;易磕碰、划伤部位应用保护套、罩予以保护;无包装的半成品中转,必须有便于搬抬,盛量适中的盛具。
4.1.2.1 easy to be scratched, damaged and lost product, must have reliable packaging; damage, scratching site application protection sleeve, cover to be protected; no packing transit, there must be easy to lift, a moderate amount of sheng.
4.1.2.2易燃、易爆、腐蚀性产品搬运,包装应完整正确。不同类别产品不得同车混运,产品在车箱内固定应正确牢固,采取有效的安全措施,避免在运输中出现碰撞、移动。
4.1.2.2 inflammable, explosive, corrosive product handling, packaging should be complete and correct. Different categories of products may not be the same for vehicle mixed operation, products on the carriage and internal fixation should be correct and firm, to take effective safety measures to avoid collision, in transportation, mobile.
4.1.2.3长途汽运应考虑路面情况、桥梁承载能力、高度、拱度以及天气情况。车况必须良好。备用防晒、防雨用具;捆扎牢固;不得超载;中速行驶,减少震动防止损坏、跌落丢失产品。
4.1.2.3 long-distance motor should be considered in pavement, bridge bearing capacity, height, camber and weather conditions. Must have good condition. Standby sunscreen, a rainproof appliance; tied up; not overload; moderate speed, reduce the vibration preventing damage, drop loss product.
4.1.2.4当将搬运任务分包时,应对运输供方进行合理选择、能力确认。必要时还应现场监督。
4.1.2.4 when handling tasks subcontract, respond to transport supplier selection, the ability to identify. Where necessary, site supervision.
4.1.2.5产品搬运人员必须经培训合格,持证上岗,熟悉装卸设备、机具的性能与操作,严格遵守操作规程(插车工、吊车工、行车工、电动吊装工应由劳动局培训合格,持证上岗)。对产品要轻拿轻放,堆放要整齐稳固;保护好产品标识,做到完好无损。确保产品在搬运过程中不降低产品质量,准确地运到指定区域或使用现场。
4.1.2.5 product handling personnel must be trained and qualified, certified, familiar with handling equipment, equipment performance and operation, strict compliance with operating procedures ( insert operator, crane operator, traffic engineering, electric lifting by labor bureau training qualified, certified ). The product should be light-light, stacked to be neat and firm; to protect the product identification, do. To ensure that the products in the course of handling without lowering the quality of products, accurately transported to the designated area or using the site.
4.1.2.6产品交付搬运,应使用顾客指定的外包装箱。装车前,搬运人员要逐项核对品种、规格、数量,防止错装。运送至顾客指定的交付目的地凭单交接。
4.1.2.6 product delivery handling, should use customer specified packing. Before loading, handling personnel to be checked one by one species, specifications, quantity, and prevent it. Shipped to the customer designated delivery destination voucher transfer.
4.1.3搬运设备或工具的保养和维修
4.1.3 handling tools or equipment maintenance and repair
4.1.3.1运输用汽车、叉车由驾驶员做好日常保养维修,并按行业规定及时进行大、中修,年检。
4.1.3.1 transport car, forklift by driver daily maintenance and repair, and according to the provisions of the industry timely, repair, inspection.
4.1.3.2平板车、货架车等搬运工具,执行谁使用、谁保管、谁维修、谁保养责任制。
4.1.3.2 flatbed, shelf vehicles transporting tools, utive who use, who, who, who kept repair maintenance responsibility system.
4.2贮存:贮存控制见图1《贮存流程图》
The 4.2 storage: storage control figure 1 flow chart of" storage"
4.2.1入库验收
4.2.1 acceptance check
4.2.1.1原材料、标准件、配套件、外协件入库后,应分类、分批存放在定置管理规定的区域内,挂“待检品”牌。库管人员核对其名称、数量、规格、型号等原始状态是否与采购计划、质量证明文件和包装要求相符。不符时,库管人员有权拒收。如无误,库管人员填写《材料送检通知》,交品质部检验员验收。
4.2.1.1 raw materials, standard parts, accessories, parts after storage, classification, batch stored in the location management in a specified area, hang" to be seized goods" brand. Warehouse staff to check the name, quantity, specifications, models, the original state whether the purchase plan, quality documents and packaging requirements. The discrepancies, the warehouse tube personnel have the right to refuse to accept. If no mistake, warehouse personnel to fill in" material inspection notice", and pass to the quality department inspector acceptance.
4.2.1.2品质部检验人员,按《检验和试验控制程序》规定进行验收。验收结束,库管人员记入《库存物品台帐》。
4.2.1.2 quality of the inspection personnel, according to the" inspection and testing control procedure" Regulations for acceptance. The end of the warehouse personnel and staff acceptance, credited to" inventory account".
4.2.1.3半成品和成品入库后,库管人员凭检验开具的合格质量证明,对入库产品进行验证。无误后,分类、分批存放在定置管理规定的合格品区域内,并登记建帐。有误者拒收。
4.2.1.3 semi-finished and finished products warehouse, warehouse personnel with inspection certificate of quality issued by qualified, to storage product verification. There is no mistake, classification, batch stored in the location management provisions of the qualified products within the region, and the registration account. Error, rejection.
4.2.2贮存品的堆放要求
4.2.2 storage goods stacking requirements
4.2.2.1贮存品入库后,必须按不同类别、批号、牌号、规格、入库时间先后分别存放保管。堆码整齐、成行、成线、成层。堆放高度不超过1.5m(或按产品包装规定执行),架距>50cm,垛距不少于30cm。
4.2.2.1 storage goods warehousing, must according to different categories, batch number, brands, specifications, storage time were successively stored custody. Stacking neat, take place, into a line, a layer of. Stacking height of less than 1.5m ( or by product packaging regulations), frame distance > 50cm, pile distance of not less than 30cm.
4.2.2.2易燃、易爆、易腐蚀物品,须根据其自然属性隔离存放。剧毒和稀有金属,坚持双人锁制度。超期、有损物品及报废物品要分开存放,做好标识。
4.2.2.2 inflammable, explosive, corrosive materials, according to its natural attributes stored in isolation. Toxic and rare metal, adhere to the double lock system. Extended, lossy materials and scrap items will be stored separately, good logo.
4.2.3贮存品标识
4.2.3 stores identification
4.2.3.1贮存品须挂《存料登记卡》,其上注明入库时间、物品名称、规格、炉号、批号、产地。有贮存期限要求的,还须注明有效期。
4.2.3.1 stores to be linked to" stock registration card", which indicate the storage time, item name, specifications, origin, stove number, lot number. A period of storage requirements, but also indicate the validity period.
4.2.3.2对超期和可疑物品,应隔离、标识,按《不合格品控制》处置。
4.2.3.2 extended to and suspicious items, should the isolation and identification, according to" unqualified goods" disposal.
4.2.4贮存条件和环境控制
4.2.4 storage conditions and environment control
4.2.4.1库房应按不同产品特性要求配备相应的照明、通风、干燥、防静电、防雨、卫生、消防器材、温湿度计等保证库房环境的条件,使产品固有质量不发生变化。
4.2.4.1 warehouse according to the different requirements of product characteristics with the corresponding lighting, ventilation, drying, anti-static, rainproof, health, fire equipment, temperature hygrometer, ensure storeroom environment conditions, so that product quality does not change the inherent.
4.2.5帐、卡、物管理
The 4.2.5 account, card, material management
4.2.5.1库管人员要建立《库存物品台帐》和《存料登记卡》,分别如实填写贮存品特性,真实反映贮存品收发变动情况,做到帐、卡、物相符。
4.2.5.1 library management staff to establish the" inventory account" and" stock registration card", respectively, fill in the storage of goods characteristics, reflect the change of storage goods receiving, do account, card, in accordance with the materials.
4.2.6 贮存品的定期盘点
4.2.6 storage goods inventory
4.2.6.1库管人员应具备:产品保管的基本知识;熟悉所管贮存品的特性;能识别其质量变化情况。库管员应经素质培训合格,持证上岗。
4.2.6.1 Kuguan personnel should possess: products for safekeeping of basic knowledge; familiar with the pipe storage character of the products; can identify the quality change. Warehouse keeper shall be approved by the quality of training qualified, certified.
4.2.6.2库管人员应坚持日清、月盘(帐)制度。每日清查贮存品帐、卡、物是否相符,每月盘点一次数量和质量变化情况,是否超过有效存放期产品。
4.2.6.2 library management staff should keep daily, month disc ( account ) system. Daily inventory storage goods account, card, whether conform to, stock once a month quantity and quality changes, if they exceed the valid storage period of products.
4.2.7贮存品出库
4.2.7 storage goods warehousing
4.2.7.1贮存的成品出库凭市场部的《发货通知》和品质部的《出厂检验报告》方可出库。
4.2.7.1 storage products with market department" shipping notice" and" quality of ex-factory inspection report" before delivery.
4.2.7.2库管员发原材料或半成品等,应按贮存品入库时间的先后顺序坚持“先进先出,轮流周转”,以保证贮存品不超过有效期。
4.2.7.2 warehouse of raw materials or semi-finished products, according to the storage of goods storage time on the order of adherence to the " FIFO, turns the turnover", to ensure store does not exceed the period of validity.
4.2.7.3优化库存周转期,确保贮存品周转并减少库存量至最低。
4.2.7.3 optimization inventory turnover, to ensure that the storage of goods turnover and minimize inventory levels.

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